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The printing
unit places a water solution (fountain) and ink
on the offset plate, transfers the image to the
blanket cylinder, then to the paper. It then delivers
the paper to the delivery unit. The printing unit
must be adjusted so that the proper amount of ink
and fountain solution are deposited on the printing
plate so that the image is transferred accurately,
evenly, and consistently to the printing paper.
Every offset printing unit is made up of the following
three parts:
- The
cylinder system (plate, blanket and impression)
- The
dampening system
- The
inking system
Each serves an important function in the total image
transfer system. The only deviation in this process
is with the "waterless" system (Toray) which has
been explained elsewhere in this publication.
Many
multicolored sheetfed presses are equipped with
a Perfecting cylinder to turn the paper over so
that the back side can be printed. For example,
a four-color press may have the perfector cylinder
between the second and third unit. After printing
two colors on the top of the sheet, the cylinder
can be configured to run the paper over and the
third and forth unit will print 2 colors on the
back side.
If the
printer does not want to print "two up" (two colors
each side), he will configure the unit so that the
paper is not turned around thus printing 4 colors
on the top.
Many
7 color presses have the perfector unit between
the 2nd and 3rd unit. This enables the printer to
print 2 colors on the inside of the sheet and 5
on the outside. Greeting cards are often printed
this way. Sheet length is very important in perfecting.
Most of these perfecting units will tolerance only
a 1/16 of an inch variation. If a sheet is off more
than that the grippers will miss picking up the
tail causing a jam in the perfector. Thus sheet
cut length is very important.
When
printing light weight papers such as a 50, 60 or
80 lb text, the transfer cylinder of a press will
be fairly small. When running heavier weight papers,
however, such as a Bristol or a board, a larger
transfer cylinder is usually preferred. The reason
press manufactures will make the transfer cylinder
larger for a press that runs mostly board is because
of the stiffness of the board. When transferring
between printing units the heavier weight board
will not wrap around the small transfer cylinder
resulting in "sheet slap." If the transfer cylinder
is larger in diameter, the board does not warp near
as much and sheet slap is eliminated. Heidelberg,
for example, makes a "CD" (carton and diameter)
Speedmaster. This press uses a special double dimension
hard chrome plated impression cylinder and a singe
triple dimension transfer drum to ensure smooth
transport for all board.
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